Two scenarios that result in returns of BACC63 Series Connectors
1/9/2012
 
We are frequently asked to provide clarity on part numbers in the BACC63 series of connectors. There are two very common areas of concern that frequently result in requests for return.

1. The first is the classification for shell material. The standard Anodized aluminum shell was originally specified by Boeing as an "A", for example BACC63BP24A61P. In 2009 Boeing discontinued the standard Anodized Aluminum shell and the "A" classification was made “inactive” on the BACC Specification. Boeing reversed this decision and reinstated the Anodized Aluminum Shell into the BACC Spec and renamed it "H", for example, BACC63BP24H61P. The “A” and the “H” spec are for all intent and purposes exactly the same. The “H” just replaces the “A”, however, we are allowed to continue supplying the “A” until our stock is depleted. The problem occurs due to the number of engineering drawings and Bill of Materials (BOM) that are out of date and still in circulation and in use that call out the discontinued "A" designation instead of the current "H" designation
 
2. The second most common problem with the BACC63 series is the “H” designation at the end of the BACC part number that designates a connector is without contacts. RMS Connectors, one of only two companies globally that are authorized by Boeing to manufacture the BACC63 series of connectors, does not manufacture the contacts used in these connectors. Under the Boeing Spec RMS is required to mark all BACC63 series with a "H" at the end of the part number, for example, BACC63BP24H61PH. However the “H” is for packaging purposes only and is not marked on the connector itself. Intro purchases the contacts separately and kits them with the connectors when ordered with contacts. The issue that occurs under this scenario is that when the customer orders a part number with contacts, they receive an OEM Cert with the “H” designation. Therefore the problem arises at the customer’s receiving quality control where there is an obvious discrepancy between the connector part number ordered and the part number on the RMS C of C with reference to the “H”. Most companies are not aware of the meaning of this “H” and automatically claim a non-conformance when in fact it only designates whether the part is packaged with or without contacts. The “H” does not affect the connector itself whatsoever. I hope this explanation will help shed some light on these two issues.
 
Intro Corporation's ISO quality goals are to reduce returns in 2012 by 10%. We are already operating at fewer than 15 returns per 3000 shipments but our goal is continuous improvement to approach zero returns. It is bringing forward issues such as these two that we can help our customers and ourselves reduce inefficient time wasting activities. Regards, Doug Chagnon Intro Corp is a distributor of electronic connectors serving the aviation industry. Intro specializes in Mil-C-26500, and Boeing BACC connectors from RMS Connectors and Galley connectors from Array Connector Corp. In business since 1976, please visit our website at www.introcorp.com
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